R+D+i is one of the foundations of the success of Tiruña in the international corrugating roll market.
Tiruña has always sought to develop solutions for traditional problems in the manufacture of corrugated.
The main successes which have given Tiruña its leadership position in R+D+i are:
When the rolls are used with steam,, condensation is formed in the interior of the corrugating rolls, which must be removed.
Tiruña is the first corrugating roll manufacturer which has managed to remove condensation without the need of a siphon pipe. This reduces maintenance costs, the likelihood of breakages and minimizes the waste produced by the so-called banana effect.
When the corrugating rolls spin, there is a moment when the harmonic vibrations match causing vibration within the single facer. These are critical speeds that cause a reduction in the quality of the corrugated or defects in its bonding.
To avoid this, Tiruña has designed and installed worldwide, an anti-vibration IDD pressure roll with spectacular and lasting results, which have increased productivity of the customer’s machinery at minimal cost.
Corrugated and cardboard manufacturers often have the need to add extra heat to the paper, mainly with heavy paper or when the production speed needs to significantly increase.
To that end, Tiruña offers peripheral heated rolls for any make of single facer.
Some of the most modern corrugating machines incorporate this design as a standard to work at high speeds. Tiruña has taken this technology and applied it to older single facers, not originally designed this way..
Tiruña is the only manufacturing company of rolls which has implemented the structural design technology to the manufacture of corrugated as is in civil engineering.
We have succeeded in supplying the customer with corrugated compression values even higher than traditionals but at a production cost much lower to save in quantity or weight of the corrugating paper.
In recent years, Tiruña has obtained hundreds of profile improvement projects for customers worldwide with all types of corrugating machines, because the technology is valid, even for manufacturers who did not have machinery of the 21st century.
Since the installation of the DDS technology in corrugating rolls and pressure rolls of our single facer, the frequency of maintenance team operations in the corrugating machine group which we possess was considerably widespread and the waste produced in the start ups of operations and later in the stoppages of the machinery has at but disappeared
Juan Diego Botero R., Supervisor of the Smurfit Kappa Corrugating
Plant Medellin (Colombia)
The IDD pressure roll by Tiruña has eliminated the vibrations in my machine enabling to reduce waste and to increase speed
Sao Roberto S.A. Eng. Rubens Marcelino. (Brazil)
© Tiruña, S.L.
Polígono Industrial Ampliación Comarca I. Calle L nº 2
31160 Orcoyen (Navarra) - Spain
Tel (+34) 948 355 108 - Fax (+34) 948 355 112 - talleresiruna@tiruna.com
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